Technical Ceramics

Semiconductor Processing

Semiconductor Processing

Morgan Technical Ceramics is a global market leader and specialises in supplying materials and components for manufacturing processes of semiconductors and other high quality demanding markets such as LED displays for more than 30 years.

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Semiconductor Applications

Morgan products are used in fabrication plants all over the world and helping semiconductor manufacturers to optimise their processes, increase production yield and help to reduce their total cost of ownership. We provide application engineering support and consistent quality at both prototype and production volumes.

Our semiconductor components are used in applications including:

Wafer Production

High purity SiC source material for SiC boule product from which SiC wafers are produced

Deposition

Deposition

Chamber liners

Edge rings

Gas mixing manifolds

Isolator and shield rings

Lift pads and pins

Plasma tubes

Dry etch

Dry Etch

Electrostatic chuck top layers

Focus ring

Showerheads, gas distribution plates

Ion-implant

Ion-implant

Shield rings

Lithography

Lithography

Lamp covers

Plasma tubes and light-source components

Thermal heat sinks

Wafer chucks

MOCVD

MOCVD

Chamber components (e.g. wafer carriers, wafer susceptors)

Rapid Thermal Processing (RTP)

Rapid Thermal Processing (RTP)

Edge rings

Braze alloys

Wafer handling

Wafer Handling

Charge dissipative end effectors

Wafer inspection

Wafer Inspection

Electrical insulator assemblies

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Semiconductor Products

Our semiconductor components are produced within our own facilities under strict process controls, eliminating third-party material variability that can compromise chamber performance.

We offer a wide range of products for the Semiconductor Process Equipment (SPE) industry including:

Semiconductor Materials

Our materials offer:

  • Ultra-pure 99.999% (by GDMS) - setting the standard for plasma resistance and low particle shedding
  • Plasma resistance
  • Low-particle shedding
  • High purity
  • High temperature dielectric performance
  • High Weibuell modulus aluminas
Ion-implant

Semiconductor Processing Ceramics Questions

How is ceramic used in semiconductor processing equipment?

Ceramic components provide a clean surface, dimensional stability and resistance to degradation in semiconductor processing equipment such as chamber linings and rings.

Why are ceramics used in semiconductor processing equipment?

Morgan CVD SiC ceramic material has a unique combination of excellent thermal, electrical and chemical properties that makes it well-suited to applications across semiconductor industries where a high-performance material is required.

What are the advantages of Morgan semiconductor products?
  • Ultra-pure 99.999% (by GDMS)
  • Outstanding corrosion resistance in plasma applications
  • Proven durability in high temperature ammonia environments
  • Excellent thermal shock resistant
  • High thermal conductivity
  • Excellent stiffness to weight ratio
  • Fine grained microstructure
  • Non-porous
  • Two resistivity grades
    • HR Grade: >10 Ω-cm
    • ELR Grade: <0.1 Ω-cm
What makes CVD SiC superior to sintered SiC for semiconductor process components?

CVD (chemical vapour deposited) silicon carbide is a fully dense, ultra-pure material with no binders or sintering aids that could become sources of contamination in the process environment. Its fine-grained, non-porous microstructure provides superior resistance to plasma etching, minimal particle shedding, and precise, stable dimensional control throughout the component's service life. These properties are critical to maintaining wafer yield in advanced semiconductor fabrication.

How does Morgan ensure the cleanliness required for semiconductor-grade ceramics?/reduce contamination risks?

Our semiconductor-grade CVD SiC achieves purity levels of 99.999% as verified by glow discharge mass spectrometry (GDMS). Components are , inspected, and packaged in controlled environments appropriate to the application. We have extensive experience in meeting the cleanliness protocols required by semiconductor equipment OEMs and fab operations.

Why Ceramics?

With our world-class design expertise and specialist manufacturing capabilities we work in partnership with semiconductor Original Equipment Manufacturers (OEMs) to develop competitive solutions to meet the needs of their customers. We have a fully vertically integrated manufacturing process, able to provide low prototype quantities right up to high volume production quantities.