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Ceramic Cores Stay Stable as Casting Temperatures Soar

Feb 26, 2009
  • New material ensures core stability with high temperature super alloys
  • Results in higher casting yields, reduced scrap rates and lower casting costs

Morgan Technical Ceramics Certech (MTC Certech), a leader in the investment casting industry, has introduced a new ceramic core material, P52. Developed to maintain rigidity and provide tight dimensional and geometric control, P52 ensures ceramic cores remain extremely stable during the casting of turbine blades with high temperature super alloys that are now being used in quieter and more fuel-efficient jet engines.

Ideal for airfoil casting of blades and vanes used in rotating and static engine parts the P52 material’s ability to hold thinner metal walls more accurately provides part manufacturers with higher casting yields, reduced scrap rates and lower casting costs. The stability of P52 also enables manufacturers to reduce or eliminate the use of costly platinum pins that hold the ceramic in place and support the core during the casting process.

In addition to dimensional strength P52 exhibits improved crushability during solidification. This means that it remains rigid and stable through the cooling process but is crushable when it needs to be during the metal solidification process. This is particularly useful for alloys that are prone to hot-tearing (as found in equiax castings) or re-crystallization (castings that are involved in directionally solidified or single crystal castings).

For further information please contact +44 (0) 1536 202282 for European / Asian enquiries or +1 (201) 939 7400 for USA / Australasia enquiries.
 

About us

Morgan Technical Ceramics is a business of the Morgan Ceramics Division of The Morgan Crucible Company plc. We design and manufacture products for demanding applications in a variety of markets using a comprehensive range of advanced ceramic, glass, precious metal, piezoelectric and dielectric materials Read company details here.

The Morgan Crucible Company plc is registered in England
Registered office at Quadrant, 55-57 High Street, Windsor, Berkshire, SL4 1LP. Company number: 286773.